FIBC bag manufacturers — The Production Process FIBC Bags
The FIBC production (Flexible Intermediate Bulk Container) process requires various crucial steps that ensure the creation of top-quality, durable solid bulk bags. We are a top choice among FIBC bulk bag manufacturers. We have experience throughout the major stages of making jumbo bags.
The Following Are the Main Stages the Big Bag Manufacturers Follow in Fibc Manufacturing:
Design and Specification
The FIBC bags manufacturers in Gujarat work closely with their customers to know their specific needs, including the desired usage, size, capacity, and characteristics of these bags. In accordance with these requirements, the designing phase starts by incorporating elements such as capacities for load and filling, discharge mechanisms, options for lifting and safety aspects.
Choosing Material
The material selection will determine the durability, strength, security and safety of FIBC bags. The manufacturers emphasize sustainable packaging, so they choose to use polypropylene woven (PP) and polyethene (PE) fabric, both renowned for their superior strength in tensile, tear-resistance and UV stability. They choose the right quality and thickness of the material according to the bulk bags to be used and their environmental circumstances.
Fabric Weaving
At this point, the chosen polypropylene or polyethene fabric is then woven to the required dimensions. The weaving process involves glueing the weft (lengthwise) and the weft (crosswise) yarns with special looms to create an extremely strong and durable structure. The weave patterns can be different depending on the packaging bag manufacturer. Depending on the bag’s application and load requirements, they can be a simple plain weave or a more intricate circular weave.
Cutting and Sewing
After the fabric has been weaved, it’s divided into strips in the desired dimension and shape. They are then joined using strong sewing machines with specially designed stitches. This stitching process ensures that they are joined with a secure glue, which provides structural integrity for the FIBC. To improve strength and endurance, further reinforcements can be added to stress points, like the corners or lifting loops.
Lifting Loops and Filling
The FIBC bag manufacturers include lifting loops on the bag in the sewing process. The loops, typically constructed from the same fabric used in bags, enable simple lifting and transport with cranes, forklifts, or forklifts. In accordance with the FIBC bags’ style, the filling and discharge mechanisms, including flaps, spouts or valves, can be integrated to allow for effective loading and unloading of the materials.
Printing and Labeling:
The FIBC bags supplier often offers the option of customizing FIBCs, which includes printing labels, logos, safety guidelines, hand-holding instructions or barcodes. This process involves applying dye or ink onto the bag’s surface with diverse printing methods to ensure solid and long-lasting marks.
Quality Control and Testing:
Throughout the entire manufacturing process, FIBC bags India producers use strict quality control procedures. Every time a random sample is tested, it’s checked for seam strength and safety issues to ensure the bags comply with customers’ requirements and industry standards. FIBC bulk bag makers conduct tests that may evaluate aspects like tensile strength, volumetric strength, bursting strength, UV resistance, and electrostatic properties. The FIBC manufacturers provide robust and durable bulk bags for various industries’ requirements, including construction, agriculture, chemicals, food and pharmaceuticals.
How Do We Manage FIBC Production at Shankar Packaging Ltd?
FIBC has transformed the method businesses use to transport and store bulk items. Large, robust bulk bags offer a low-cost and effective solution to various sectors. We’re committed to becoming your supplier of industrial packaging solutions and enhancing the efficiency of your supply chain with the most comprehensive and genuine range of products.
Shankar Packaging Ltd’s industrial packaging products have been safely transported worldwide and have reached every part of the world. Our bulk bags are manufactured with high-quality material to endure massive filling weights in extremely harsh conditions without damaging or discolouring the contents. Our knowledge and experience make us an industry-leading market participant in bulk packaging solutions and heavy-duty bulk bags.
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